Modified Bitumen Plant

GS series multi-purpose modified bitumen plant is designed to produce SBS, EVA, PE and other polymer modified bitumen. Roads built with polymer modified asphalt have longer service life, bigger resistance to heavy traffic load, increased skid resistance and ultra violet resistance, enhanced safety and comfort levels. GS series modified bitumen equipment is an ideal device for surface pavement of trunk road, urban road, highway, bridge and airport.

  • Model: GS5 ~ GS20ZS
  • Product Capacity: 5 t/h ~ 20 t/h
  • Highlights: Multifuctional, intelligent control; SBS, PE, EVA and other polymer modified bitumen can be made
  • iconISO、CE、EAC
  • icon12-month Warranty
  • iconL/C Accepted
  • icon7*24H Response
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Brief Introduction

A Modified Bitumen Plant is a specialized industrial facility designed to produce modified bitumen. Modified bitumen is a type of asphalt binder that has been enhanced with additives to improve its performance characteristics. The plant is equipped with various components and processes to blend the base bitumen with modifiers such as polymers (e.g., styrene-butadiene-styrene, SBS), crumb rubber, or other materials.

How Does A Modified Bitumen Plant Work?

1st Step: The hot bitumen is pumped into agitated tank at the required temperature(usually around 180ºC).
2nd Step: Thermo-plastic rubber is added to the agitated tank, and stirred for equal distribution.
3rd Step: The mixture of both is passed through the mill to physically reduce the thermo-plastic rubber particles in size by mechanical shear, being accompanied by a significant input of heat energy.
4th Step: Once the desired mixture is obtained, the polymer is pumped into modified bitumen stock tanks.

Technical Parameters

ACE provides various models of polymer modified bitumen plants with different capacities and configurations. They all adopt world-renowned brand components and own proprietary technology, And the practice has proven that the machine has steady and reliable performance.

Model GS5 GS10S GS10ZS GS10 GS20S GS20ZS
Capacity (t/h) 5 10 10 10 20 20
Production Mode Batch Continuous Continuous Batch Continuous Continuous
Mixing Tank Capacity (m³) 3 3 3 5 5 5
Colloidal Mill Feed Pump Capacity (m³/h) 10 10 10 20 20 20
Number of Colloidal Mills 1 2 2 1 2 2
Polymer Feeding Method Manual Feeding Automatic, Subtractive Metering Automatic, Subtractive Metering Manual Feeding Automatic, Subtractive Metering Automatic, Subtractive Metering
Operation Mode Computer Operation, Semi-automatic Computer Operation, Fully automatic Computer Operation, Fully automatic Computer Operation, Semi-automatic Computer Operation, Fully automatic Computer Operation, Fully automatic
Installed Power (kW) 95 160 200 160 250 300
Number of Containers 40HQ*1 20GP*1 40HQ*2 20GP*1 40HQ*3 20GP*1 40HQ*1 20GP*1 40HQ*3 20GP*1 40HQ*4

Main Feature

Compact and integrated skid-mounted structure of modified bitumen plant for easy transportation
Compact and integrated structure, skid-mounted, easy for transportation and relocation
Versatile modified bitumen plant with wide adaptability for SBS, EVA, and PE polymer production
Wide adaptability, it can produce SBS, EVA, PE and other polymer modified bitumen
High-performance colloid mill producing 2-5μm particle size for stable and high-quality modified bitumen
The plant adopts high-performance colloid mill, particle size after first shear and mill reaches 2-5μm, ensuring fine, homogeneous, stable and high quality modified bitumen output.
Electronic weighing system with decrement measurement for precise modified bitumen material proportion
Electronic weighing system, decrement measurement; ensuring high weighing precision and accurate material proportion
Energy-saving optimized heating system for modified bitumen plant to reduce operational costs
Optimized heating system, saving energy cost to a large degree
Optimized blending and piping system for high production rate of modified bitumen
Optimized blending system and piping system, improving modified bitumen production rate
Automatic control system with professional panel for easy operation and labor saving in bitumen plant
Automatic control system, equipped with control panel, easy to operate, saving labour
Safe and efficient modified bitumen production equipment with wider application in road construction
Safe and efficient, meanwhile wider application

Construction Case

Bitumen Decanter
Bitumen Decanter
Bitumen Emulsion Plant
Bitumen Emulsion Plant
Modified Bitumen Plant
Modified Bitumen Plant
Rubber Asphalt Plant
Rubber Asphalt Plant
LTT8 Bitumen Decanter in Kenya
LTT8 Bitumen Decanter in Kenya
LTT10 Bitumen Decanter in Ethiopia
LTT10 Bitumen Decanter in Ethiopia
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