RAP Asphalt Recycling Plant

Asphalt recycling plant RAP series is well-designed to combine reclaimed asphalt pavement (RAP), hot fresh aggregate and filler to produce a new finished mixture that can be used for driveways, roadway, and parking lot repairs. Optimized drying drum, high performance burner and full automatic control enable 100% RAP to be reused. Energy saving, Cost-efficient, Eco-friendly.

  • Model: RAP60 ~ RAP160
  • RAP Process Capacity: 60 t/h ~ 160 t/h
  • Highlights: Saving fuel, no aging RAP, RAP proportion up to 50%
  • iconISO、CE、EAC
  • icon12-month Warranty
  • iconL/C Accepted
  • icon7*24H Response
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Brief Introduction

RAP series adds hot recycled equipment to LB Series; by using hot recycling technology, recycled old mixtures (RAP) are conveyed into the mixer and mixed with aggregate and filler to produce new finished mixture with good quality. RAP series can fully make use of old mixtures, save fuel and material, reduce pollution and waste, bring better economic and environmental benefits for clients.

Technical Parameters

Model RAP60 RAP80 RAP120 RAP160
RAP processing capacity 60 t/h 80 t/h 120 t/h 160 t/h
Fuel Consumption Coal: 13~15 kg/t; Diesel: 6~8 kg/t
Weighing Accuracy Dynamic: ±2.5%; Static: ±0.5%
Installed Power (RAP equipment) 130 kW 170 kW 230 kW 280 kW
Matched asphalt plant and max. RAP proportion BAP100 50% / / /
BAP120 40% / / /
BAP160 30% 50% / /
BAP240 / 33% 50% /
BAP320 / 25% 37% 50%

Main Features of Hot Recycled Asphalt Plants

  • 1. Saving fuel: high performance burner, full combustion; optimized drying drum, hot air recycled before exhaust, higher heat utilization rate;
  • 2. Minimal pollutants: asphalt fumes and harmful gas recycled into drying drum and burn again, reducing harmful fume emission; multi-stage dust collecting system, reducing dust emission;
  • 3. Full automatic control by the computer on the air flow through the control of the dampers and the temperature monitoring by the thermometer at various positions, bringing the recycled material to the ideal temperature for the mixing with the virgin material; avoiding aging or burning RAP;
  • 4. Recycled asphalt proportion reaches up to 50%.

Detailed Information

Front view of professional asphalt recycling plant processing unit for road pavement recycling
Front: RAP processing unit
RAP feeder system with precise weighing and stable conveying for asphalt hot recycling
RAP feeder
Specialized RAP drying drum designed to prevent asphalt aging during the heating process
RAP drying drum
Large capacity virgin aggregate drying drum for efficient asphalt mixing and heating
Virgin aggregate drying drum

Construction Case

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DAP120 continuous drum mix asphalt plant 120t/h in Malaysia
DAP120 drum mix asphalt plant, 120t/h, Malaysia
MAP160 mobile asphalt mixing plant 160t/h stationed in Mongolia
MAP160 mobile asphalt plant, 160t/h, Mongolia
ALB1500 advanced asphalt batching plant 120t/h operating in Yemen
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DAP60 drum mix continuous asphalt plant 60t/h in Malawi
DAP60 drum mix asphalt plant, 60t/h, Malawi
BAP120 stationary asphalt batching plant 120t/h in Tanzania
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RAP60 recycled asphalt pavement plant 60t/h working in Thailand
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MAP120 mobile asphalt plant, 120t/h, Libya
IAP140 super mobile asphalt mixing plant 140t/h in Algeria
IAP140 super mobile asphalt plant, 140t/h, Algeria
BAP120 and RAP80 integrated asphalt recycling plant in Thailand
BAP120+RAP80 asphalt plant, 120t/h, Thailand
High capacity BAP200 asphalt mixing plant 200t/h in Malaysia
BAP200 asphalt mixing plant, 200t/h, Malaysia
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