What's Vibration Mixing?
Vibration mixing technology, a significant technological breakthrough independently researched and developed, is expected to lead the revolution of the construction material production industry all over the world.
Principle of Vibration Mixing Technology
A vibrator is added to the main shaft of a traditional double-horizontal mixer, and an exciting force is generated while shafts and paddles are rotating. Particles of materials such as cement, aggregate, water, and other additives are shaking continuously during the stirring process. The cement block is broken up regardless of the size and fully bonded to water, aggregate, and additives. That is, cement is free of the clots and the adhesion with water and aggregate gets significantly enhanced as well. The final mixture can enjoy higher strength and better performance.
Application of Vibration Mixing Technology in ACE Mixing Plants
Technological and Economic Advantages
- Optimize mixing efficiency and quality, and improve the low mixing area inherent to traditional mixers.
- The uniformity of asphalt concrete is improved, and the coefficient of variation of intensity is significantly reduced, which is beneficial to ensure the consistency of the overall structure of the asphalt pavement.
- Vibration mixing can fully disperse the binder like asphalt, improve the utilization rate, and directly reduce the cost of road construction.
- The microstructure of asphalt concrete is improved, and road performance is improved accordingly. Asphalt concrete is more compact and easy to compact, conducive to extending the service life of the road.
- The usage amount of asphalt in 1 ton of asphalt concrete is about 50kg. On the premise of ensuring strength and other properties, adopting the vibration mixing technology can save 4% of asphalt. The production cost will be directly reduced by 7-8 yuan/ton. The single-lane per kilometer is calculated based on a minimum of 1687 tons of asphalt mixture, and the production cost can be reduced by 13,500 yuan.
- Asphalt pavement road performance is significantly improved, the project is more durable and longevity, greatly reducing the number of large and medium maintenance and maintenance costs, and saving energy and resources.
Application of Vibration Mixing Technology in Stablized Soil Plant and Cconcrete Mixing Plant
Technological and Economic Advantages
- Save 8 acres of occupied land.
- Save 35% -60% of the purchase cost.
- Lower foundation building costs.
- With the help of vibration mixing technology, the plant will become versatile, not only can produce cement concrete (theoretical productivity 120m³/h) but cement stabilized soil (theoretical productivity 500t/h). One plant integrating two plants' function, operation and maintenance costs can be greatly reduced.
- Save 3,000 tons of cement annually if you want to produce stabilized soil for 100 days per year, 6 hours per day, 500 tons per hour.
- Save a total of 3600 tons of cement annually if you want to produce cement concrete for 200 days per year, 6 hours per day, 100 cubic meters per hour.
- It can expand more businesses and generate more benefits if utilizing vibration mixing technology.
